RE: Make a list of common numbers we need
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RE: Make a list of common numbers we need

 
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RE: Make a list of common numbers we need - 8/10/2006 11:31:25 PM   
jimmypsp700


Posts: 33
Joined: 8/10/2006
Status: offline

20 amp breaker replacement
http://smg.photobucket.com/albums/v347/jimmysp700/circuit%20breaker%20fix/
---breaker under hood picts


These circuit breakers can cause the headlights and pod lights to flash on and off and go blank.
I used an automotive replacement instead of the $27 Polaris 20 amp breaker.  $5 at Advanced Auto stores!

[IMG]http://img.photobucket.com/albums/v347/jimmysp700/circuit%20breaker%20fix/100_1394.jpg[/IMG]
-under hood

[IMG]http://img.photobucket.com/albums/v347/jimmysp700/circuit%20breaker%20fix/100_1395.jpg[/IMG]
-pouch opened

[IMG]http://img.photobucket.com/albums/v347/jimmysp700/circuit%20breaker%20fix/100_1400.jpg[/IMG]
-breaker close up 1

[IMG]http://img.photobucket.com/albums/v347/jimmysp700/circuit%20breaker%20fix/100_1402.jpg[/IMG]
-new vs. old breaker 1



Jim

btw, Thanks to Lewy, Farmr, (also Elkbow, Cajun ,Cob) Vizpit and Snowride and all who went through this before... this forum saved me a lot of money!



< Message edited by jimmypsp700 -- 8/10/2006 11:33:18 PM >

(in reply to SemperVigilo)
Post #: 61
RE: Make a list of common numbers we need - 8/21/2006 11:49:56 PM   
Bret901


Posts: 191
Joined: 8/5/2006
From: Memphis
Status: offline 		not a part # but my local cv axle shop for cars will rebuild any atv axle if the shaft isnt broken they will rebuild and put new boots on for 75.00-90.00 all with same day service, they did my rhino and polaris 500 axles, check with your local shops you never know. if you are in the memphis tn area they are Zellners on white station at summer.

(in reply to jimmypsp700)
Post #: 62
RE: Re: Make a list of common numbers we need - 9/5/2006 9:50:52 AM   
Crazy Louie

 

Posts: 10
Joined: 9/2/2006
Status: offline 		Has anyone put the 800 sportsman exaust on a 700 sportsman yet?

(in reply to wcpete)
Post #: 63
RE: Re: Make a list of common numbers we need - 9/5/2006 9:52:16 AM   
Crazy Louie

 

Posts: 10
Joined: 9/2/2006
Status: offline 		Just wanted to know if duel works on my 05 700?

(in reply to Crazy Louie)
Post #: 64
RE: Re: Make a list of common numbers we need - 9/5/2006 4:29:18 PM   
Old Gray Hair


Posts: 85
Joined: 8/26/2006
Status: offline 		I have the same idea. I dont see why it wouldnt work. I did have the 800 single pipe on my old 2002 700 sportsman. On the 2005 sportsman I just dont think there is enough room on the left side for the pipe unless we would have to use 800 plastic. 

(in reply to Crazy Louie)
Post #: 65
RE: Re: Make a list of common numbers we need - 9/6/2006 12:00:56 PM   
Crazy Louie

 

Posts: 10
Joined: 9/2/2006
Status: offline 		Thanks for the reply. I will check on my buddies 800. Or I mite find a pure polaris header and pipe and put that on. Thanks and have fun!!!

(in reply to Old Gray Hair)
Post #: 66
RE: Re: Make a list of common numbers we need - 9/11/2006 10:38:41 PM   
jimmypsp700


Posts: 33
Joined: 8/10/2006
Status: offline 		I have the 800 dual header as many do on the sp700, not many want the extra weight of the dual silencers.
just go with a single like the PP/White Bros. silencer.


see picts here...


http://photobucket.com/albums/y148/jimmypsp700/800%20pipe%20-snorkle/


< Message edited by jimmypsp700 -- 9/11/2006 10:39:43 PM >

_____________________________

2002 Sportsman 700
-800 mods
-PP/White Bros. silencer
-DU Wetlands on Vison 160

2000 Scrambler 400 2x4
-Trail ported & modded
-Wiseco .040 over
-RcR /HPD Pipe etc...

(in reply to wcpete)
Post #: 67
RE: Re: Make a list of common numbers we need - 9/14/2006 8:10:33 PM   
Crazy Louie

 

Posts: 10
Joined: 9/2/2006
Status: offline 		Did the 700 get more power with the 800 snokle and the 800 head pipe? Does the efi require a different map setting? Thanks for the pics to they are a lot of help!!

(in reply to jimmypsp700)
Post #: 68
RE: Re: Make a list of common numbers we need - 9/15/2006 12:32:44 AM   
jimmypsp700


Posts: 33
Joined: 8/10/2006
Status: offline 		Not a lot IMO but it helps.
Others have claimed a much noticable difference.
You will need to rejet for optimal performace & Re mapp for the EFI units.

Jim

_____________________________

2002 Sportsman 700
-800 mods
-PP/White Bros. silencer
-DU Wetlands on Vison 160

2000 Scrambler 400 2x4
-Trail ported & modded
-Wiseco .040 over
-RcR /HPD Pipe etc...

(in reply to Crazy Louie)
Post #: 69
RE: Re: Make a list of common numbers we need - 10/4/2006 5:47:18 PM   
SLEDHEAD

 

Posts: 1
Joined: 10/4/2006
Status: offline 		hello. my fan was noisey so i removed the blade and everything under it.i then carefully pryed the case appart. make sure the magnets do not get mixed up as the fan may spin backwards if you do. the bearing is a common bearing used in many roller blade wheels. my local hardware store had a box in the bolt aisle with only 4 different sizes. one of the 4 was the same size, and even had heavy duty seals. the other end of the shaft is a bushing and was in great shape. i then packed the bushing with some good synthetic grease,and now the fan motor is smooth as silk. also the fan blade fit loose over the drive pin. i coated the notch in the blade, and the shaft with heavy duty black gasket maker.  installed the fan and clip and coated the end of the shaft and fan with the same sealer.  let it set up over night. the fan was never as quiet as it is now, and the gasket maker acts as a shock absorber between the steel drive pin and the plastic blade. the sealer i used should allow the blade to come free if it should ever need to come appart again.  the best part was the bearing was only 2.85 and the sealer i had kicking around the garage.  sure beats 250.00 from polaris. 

(in reply to jimmypsp700)
Post #: 70
RE: Make a list of common numbers we need - 10/11/2006 4:35:03 PM   
mandylink

 

Posts: 2
Joined: 10/11/2006
Status: offline 		I dont know about the 700 sportsman but the 400 sportsman hub bearing race number is made buy timken L44610 The bearing is L44649 And the Strut bearing is L44643.

If anyone knows the Timken number for the strut race it would be greatly appreciated.

(in reply to SemperVigilo)
Post #: 71
RE: Re: Make a list of common numbers we need - 10/11/2006 4:50:33 PM   
mandylink

 

Posts: 2
Joined: 10/11/2006
Status: offline 		I need the number for a 400 sportsman strut bearing race from Timken. The bearing number is L44643 Also the hub bearing is L44649 and the hub race is L44610. But i dont know the strut bearing race number need help on that one

_____________________________

mandylink

(in reply to wcpete)
Post #: 72
RE: Re: Make a list of common numbers we need - 10/12/2006 8:06:51 PM   
THE maniac mechanic425


Posts: 1794
Joined: 1/4/2004
From: MINNESOTA,But Currently Stationed in San Diego, CA
Status: offline
for those that do not want to pay 20 bucks a gasket, there is a NAPA gasket from idk what that fits your exhaust gaskets. (those donut things) it is
NAPA part # 31360


_____________________________

PROUD RIDER OF THE DARKSIDE
2004.5 SPORTSMAN 600 TWIN hunter edition (LIMITED EDITION)heated hand and thumb grips, hand guards, 2.5ci winch, OUTLAW MST's :), brush guard, double tube bumper, K&N filterS, HL temp gauge, semi lifted ... for now...
big ole lifted F-150
03 Ninja ZX-6R
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LOUD PIPES SAVE LIVES

FREEDOM ISN'T FREE, BUT IT'S WORTH FIGHTING FOR

PROUD TO BE A U.S. NAVY ENGINEMAN

(in reply to wcpete)
Post #: 73
RE: Re: Make a list of common numbers we need - 10/29/2006 5:46:34 PM   
chvylac

 

Posts: 263
Joined: 3/19/2005
From: north florida
Status: offline 		anybody have a part number for ball joint for the front struts??

(in reply to THE maniac mechanic425)
Post #: 74
RE: Re: Make a list of common numbers we need - 12/10/2006 5:37:27 PM   
roade


Posts: 82
Joined: 11/11/2006
Status: offline 		Dayco HPX Extreme Duty belt for 05 700 efi is part number hpx2204
oem belt is 3211091

(in reply to wcpete)
Post #: 75
RE: Re: Make a list of common numbers we need - 1/5/2007 11:41:45 AM   
pimp800


Posts: 1530
Joined: 2/23/2006
From: Folkston, GA/ Bonaire, GA
Status: online 		i know that a 700 belt part #3211091, will work in the 800's, polaris dealer said the 700 belt would not work, but i tried it anyway and no problems, actually i think it pops out of the hole a little better.. the 700 belt is $49 dollars and the belt for the 800 is $90.. so u do the math

_____________________________

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POWERED BY:
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MORE MUDD
MUDDERS MAG

2007 CAN-AM OUTTY 800 XT, 2in lift Sittin on 29.5 x10's on LIP-LOCKS,CURRENTLY UNDER MAJOR CONSTRUCTION!!!!

2007 can-am outty 400 XT. 28 in laws on LIP-LOCKS,, fully snorkled. aaen pipe, dalton clutch,UNI, race ready!!

www.creekbottomtrailrides.com www.moremudd.com

(in reply to roade)
Post #: 76
RE: Re: Make a list of common numbers we need - 1/6/2007 10:53:37 PM   
Wobble


Posts: 53
Joined: 10/23/2006
From: Highlands, Texas
Status: offline 		Great thread guys, helped me find front and rear drive shaft UJ's for a buddies SP 600 on a saturday night, just got done putting them in. Polaris price $45 each, O'reilly #12 for their precision brand part number 338.

It was a PIA job, but what are you going to do when a buddies bike is down?

_____________________________

Mark

2002 Grizzly, DIY Fully Snorkeled, K&N, Gorrila axles, 28x12.5x12 Outlaws, Dynojet with 165main jet. Kimpex Type 3 bumpers, Warn winch in the trash, 3000lb Harbour freight atv winch , Dual Batteries.

(in reply to pimp800)
Post #: 77
RE: Re: Make a list of common numbers we need - 1/8/2007 7:36:26 AM   
prairedogg650


Posts: 2390
Joined: 8/12/2005
From: douglas, georgia
Status: offline 		any numbers on rear diff bearings on the 04 700's? i saw someone posted axle bearings but those where wheel bearing #'s

_____________________________

750 Brute
700 Ranger
300 Honda


nuff said.......



my pics
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www.creekbottomtrailrides.com

(in reply to Wobble)
Post #: 78
RE: Re: Polaris, Super Strength Tie Rod Ends report - 1/8/2007 8:19:10 PM   
SemperVigilo


Posts: 117
Joined: 2/5/2004
From: NE Texas
Status: offline
quote:

ORIGINAL: Godfather

This is the parts I just used in order to rebuild a rear end on a 2003 Sportsman 600.

Jew your parts dealers for the best prices. I rebuit this one for less than $90.

Beware that if you Penion and Ring gear is bad the best deal I found is $250.00 from Polaris. (Just in case)

2) Bearings - 6010-2RSC3 SRI-2 The brand is KYK

1) Bearing - 6306-2RSC3 SRI-2 The brand is KYK

2) Seals - Polaris PN 3233878

1) Seal - Polaris PN 3233785

1) Bushing - Polaris PN 3233577

1) Qt 90w Gear Oil



Praire ^^ should be the same for yours

_____________________________

Mud Mafia
We're in tha trash talkin business...... and business is good
"DaButcher"
06 800 Sportsman
a few goodies
Pics

(in reply to Godfather)
Post #: 79
RE: Re: Make a list of common numbers we need - 1/15/2007 6:35:07 PM   
redrockmudder


Posts: 360
Joined: 12/18/2006
From: Maryville, TN
Status: offline
quote:

ORIGINAL: SLEDHEAD

hello. my fan was noisey so i removed the blade and everything under it.i then carefully pryed the case appart. make sure the magnets do not get mixed up as the fan may spin backwards if you do. the bearing is a common bearing used in many roller blade wheels. my local hardware store had a box in the bolt aisle with only 4 different sizes. one of the 4 was the same size, and even had heavy duty seals. the other end of the shaft is a bushing and was in great shape. i then packed the bushing with some good synthetic grease,and now the fan motor is smooth as silk. also the fan blade fit loose over the drive pin. i coated the notch in the blade, and the shaft with heavy duty black gasket maker.  installed the fan and clip and coated the end of the shaft and fan with the same sealer.  let it set up over night. the fan was never as quiet as it is now, and the gasket maker acts as a shock absorber between the steel drive pin and the plastic blade. the sealer i used should allow the blade to come free if it should ever need to come appart again.  the best part was the bearing was only 2.85 and the sealer i had kicking around the garage.  sure beats 250.00 from polaris. 


i have an 06 sportsman 700 and my fan is also very loud. is this something covered under warranty or not?

_____________________________

WINDROCK ATV CLUB MEMBER
ROYAL BLUE RANGER MEMBER
07 Red Yamaha Grizzly 700 FI with Power Steering, Warn 2500, Ricochet skids, Blinkys, UNI, exaust tip, ITP SS 108 and 26" Swamplites, Kimpex rear box with top rails, Kimpex front box, Truck Nutz
http://community.webshots.com/user/redrockmudder

(in reply to SLEDHEAD)
Post #: 80
RE: Re: Make a list of common numbers we need - 1/16/2007 1:05:19 PM   
xpldavid


Posts: 97
Joined: 10/25/2001
Status: offline 		Will the Napa #338 U-Joint fit the front prop shaft?  If not, Does anyone have a part # for it?

_____________________________

08 Polaris RZR Snorkel and stock tires
Polaris 700 28" Outlaws, Home made lift kit, rejet carb, modified airbox, K&N, front & rear steel bumpers, 3000 Ramsey Winch, Rack mount radiator/fan, rear light etc. (The official get everyone out of trouble vehicle)

(in reply to redrockmudder)
Post #: 81
RE: Re: Make a list of common numbers we need - 1/21/2007 3:28:43 PM   
Hrdrck12

 

Posts: 26
Joined: 5/27/2006
From: Florence, SC
Status: offline 		What is the part number for a front wheel bearing in a 06 sp 500 H.O.?

_____________________________

06 sportsman 800EFI warn 2.5, K&N, front brushguard, rear bumper, front & rear rack extenders, handguards, & oury grips,3-way headlight kit, & 26in 589's .06 sportsman 500HO warn 2.5, K&N, front brushguard, rear bumper, front & rear rack extenders, handguards, longer wheelstuds, 800 rims, & 3-way headlight kit.

(in reply to xpldavid)
Post #: 82
RE: Re: Make a list of common numbers we need - 1/26/2007 1:43:56 PM   
redrockmudder


Posts: 360
Joined: 12/18/2006
From: Maryville, TN
Status: offline 		well the dealer is replacing my radiator fan

_____________________________

WINDROCK ATV CLUB MEMBER
ROYAL BLUE RANGER MEMBER
07 Red Yamaha Grizzly 700 FI with Power Steering, Warn 2500, Ricochet skids, Blinkys, UNI, exaust tip, ITP SS 108 and 26" Swamplites, Kimpex rear box with top rails, Kimpex front box, Truck Nutz
http://community.webshots.com/user/redrockmudder

(in reply to Hrdrck12)
Post #: 83
RE: Re: Make a list of common numbers we need - 1/26/2007 9:47:54 PM   
gotmuddy


Posts: 21251
Joined: 3/3/2003
From: N. Arkansas
Status: offline
quote:

ORIGINAL: xpldavid

Will the Napa #338 U-Joint fit the front prop shaft?  If not, Does anyone have a part # for it?


Yes.  However I suggest the neapco version.  I went to a driveline shop and asked for a spicer version but he told me the neapco is better because the spicer has fewer needle bearings, and they are bigger.  The neapco has more of them, and they are smaller, so the trunion is larger.  I believe the part number is 5-170x for the neapco.

_____________________________

www.****

Tires for sale

quote:

ORIGINAL: baf004

That'll buff right out.

(in reply to xpldavid)
Post #: 84
RE: Make a list of common numbers we need - 2/7/2007 8:12:51 PM   
bookum

 

Posts: 148
Joined: 1/2/2005
From: Louisiana, USA
Status: offline 		Just to confirm an earlier post.  The exhaust seal from NAPA #31360 Fit my 02, 700 sp.  I was $6.90+tax from NAPA.  $18.00 from the dealer

_____________________________

New polaris rider

(in reply to jimmypsp700)
Post #: 85
RE: Make a list of common numbers we need - 2/25/2007 7:23:59 AM   
Mad Mike

 

Posts: 297
Joined: 8/14/2006
Status: offline 		any 1 have a # for the front strut for a 97 500 after market that is

(in reply to bookum)
Post #: 86
RE: Make a list of common numbers we need - 3/1/2007 5:40:26 AM   
DaButcher


Posts: 213
Joined: 1/11/2007
From: North East TEXAS
Status: offline 		http://www.a-1injectors.com/fuel-pumps/buynow/e8198.htm
unconfirmed EFI fuel pump replacement

_____________________________

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"We're in tha trash talkin business..........and business is good"

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Pics
06 800 Sportsman
G O R I L L A lift
29.5 Outlaws

(in reply to SemperVigilo)
Post #: 87
RE: Make a list of common numbers we need - 3/11/2007 11:21:58 PM   
holdenfrickenon

 

Posts: 21
Joined: 2/26/2007
Status: offline 		Mobil One has a filter for the twins. M1-110   One of there best oil filters. i run one on my 800. I have a filter cutter and I cut all filters apart after an oil change to look inside. Also I determine how well the filter has been made. This is the first Mobil filter I hae run on the 800 and will let everyone know what I think of it after I cut it apart. The stock Polaris filters are made quite well.

_____________________________

05 Sportsman 800, Mudlites, ITP Rims
06 Outlaw 500

(in reply to DaButcher)
Post #: 88
RE: Make a list of common numbers we need - 4/8/2007 6:35:36 PM   
MRMARIO2U


Posts: 4217
Joined: 10/9/2004
From: PARK HILLS MO.
Status: offline 		http://www.highlifter.com/forum/m_1817494/mpage_1/key_greasable/tm.htm#1817494 

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(in reply to holdenfrickenon)
Post #: 89
RE: Make a list of common numbers we need - 4/16/2007 11:42:31 AM   
PolarisTodd


Posts: 841
Joined: 1/13/2006
From: Smyrna, Tennessee
Status: offline 		Sportsman Fan Replacement.. Polaris Part # 2410383  230.00 from Dealer
made by SPAL fans. at 1-800-345-0327  their part # is 30100411 for 79.95
Fits the following Applications:

2004 Sportsman 400
2004 Sportsman 500
2005 ATP 500 4X4
2005 Sportsman 400
2006-07 Sportsman 450
2005-07 Sportsman 500 H.O. and EFI
2006-07 Sportsman X2 500


You will have to use your existing shroud.

_____________________________

Polaris 500H.O.
Heel Clicker
Supertrapp IDSX Full System
DynoJet Kit
K&N
Warn 2.5ci
Synthetic Rope
Highlifter Lift Springs
Swamp Witch 28's
Vision Wheels with 1.5" spacers all around.
Lot's of MONEY on Polaris required maintenance

(in reply to MRMARIO2U)
Post #: 90
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