RE: wideband commander
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RE: wideband commander

 
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RE: wideband commander - 9/15/2008 1:43:17 PM   
JohnCannon


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I had thought about building a dyno type setup that I could adjust the load but have never been able to figure out the best setup that is safe and accurate. The problem with listening for a ping and backing off * degrees is that unlike automobiles hearing those pings is extremly hard. I have never thought about the temp reading. But you still would not be able to get a detailed reading throughout the RPM range. If that was so then you might have too much timing on the low end and not enough on the top end. How would you account for that?

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RE: wideband commander - 9/15/2008 3:26:51 PM   
MudManMatt


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quote:

ORIGINAL: bruterecoveryman

quote:

ORIGINAL: 4man0822

quote:

ORIGINAL: bruterecoveryman

I know a guy

   I think I know 1 also??????  Casey do you know when he's gonna be set up? I'll be a guinnea pig, I think! LOL! Later                    Brandon


Set up now! And I already have been stumped on mine.  Matt Pice is bringing shans bike out this week and you are welcome to come any time.
Gonna be a lil trial and error with that VDI but Im pretty sure we can figure it out


Mudmanmatt:

I'll give it a whirl when ever you are ready. But, didnt Sam tune yours after the build? He's  pretty dern good with that dyno. I just had mine done out there a lil while back .


Negative, after the rude service I recieved from them the last thing I was going to do was spend more money with them! I can tune it, I just need to know the A/F so I can adjust the fuel %. It shouldn't take no more than 30-45 mins depending on how bad there off.

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Post #: 32
RE: wideband commander - 9/15/2008 3:35:06 PM   
engie


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what you end up with is essentially a differential equation... You integrate for the baseline value....

Ok...basically my theory on doing this would be to hold at consistent throttle position/load for a given period of time until the head temperature equalizes at that position, and then repeat the process several times to assure precision of the instrument/process.  If the temp never really equalizes, you have to perform a first-order D.E. to establish the "equivalent" temp of the graph.  Relax, this is easy...I just wanted you all to know how hard it is to be an engineer, lol.   This process is easy in excel...Although I'm not sure if the Wideband Commander software has the ability.  Worst case scenario, you copy over a number of datapoints into excel and use the "equivalent" line graph in temp vs time.  The more points you add, the more accurate the experiment.  I'd probably try 20 or so, depending on the variation of the temperature.  Where the graph goes flat will be Tmax, which then becomes our reference Temperature, and is also the solution to our previous D.E.(gotta love computers!). 

From there, you repeat the process with different timing.  Eventually, you will establish your coolest avg headtemp, and thus you spark optimization to ~ +-1* at that given tps/load/rpm.  I'm not sure that the thermocouples and/or static sensitivity that these dataloggers use will allow for the accuracy/precision to go much better than that(although on the VDI, you have the ability to adjust timing by .2%, unsure about the Dynojet products). 

In theory, you could do this at only two points and interpolate in the difference to optimize spark timing.  However, I'd try to establish at least 10 tps/load/rpm positions(if not more until we're sure this theory works).  Then interpolate in the other "tweener" values.  If you want to test this process for precision/accuracy, you could do 10%tps at xrpms, 20%tps at x2(10% higher than xrpms), 30% at x3(10% higher than x2), etc while KEEPING LOAD CONSTANT.  When your done, you can plot the advance/rpm and advance/tps curves in excel and they MUST be a straight line.  Any deviation will be an "error" likely caused by the limitations of the equipment.  All deviations should be within 5%.  This should be repeated at several different (controlled) loads...

That said, ignition timing becomes somewhat erratic at very heavy load, extremely low rpm conditions.  This is why motors run "badly" when they are lugged down.  Perfecting this set of numbers is nearly impossible with the means we have at our disposal.  This is one of the areas at which the average automobile goes into "closed loop" mode to help deal with the different variables.  These conditions are 60-100% load at/below 40% rpm/throttle...

Walla...we optimized the timing...

However, if the deviations aren't within the 5% error limit that I set above, then like the titanic, this is only smart on paper

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Post #: 33
RE: wideband commander - 9/15/2008 3:43:05 PM   
BuLLg0d


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 omg my head hurts now

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Post #: 34
RE: wideband commander - 9/15/2008 3:50:14 PM   
bocephus660


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I get the same feeling when I read engie's post or Ray Fundy's lol..

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Post #: 35
RE: wideband commander - 9/15/2008 3:51:52 PM   
BuLLg0d


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And if you have ever met engie you would never think such intelligent words could come out of his mouth lmao j/k

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Post #: 36
RE: wideband commander - 9/15/2008 3:53:57 PM   
bruterecoveryman


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quote:

ORIGINAL: BuLLg0d

 omg my head hurts now



Yep, got that lil pain right behind the eyeball.

Seriously Engie..... why arent you working with some rocket or somthing. thats some really detailed info. when we start with the VDI I may have to pick your brain some

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Post #: 37
RE: wideband commander - 9/15/2008 4:21:03 PM   
JohnCannon


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I have a monkey wrench. How are you going to keep the motor at a constant RPM at a constant TP. The timing curves are based on RPMs in TPs. The only way your methood would work would be at peak RPM in each TP that you test. Then when you get into the higher RPMs in each TP the load decreases on the motor due to the gearing change in the CVT transmissions.

I wish I sounded as smart as he.

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Post #: 38
RE: wideband commander - 9/15/2008 4:24:40 PM   
engie


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quote:

ORIGINAL: bruterecoveryman

quote:

ORIGINAL: BuLLg0d

 omg my head hurts now



Yep, got that lil pain right behind the eyeball.

Seriously Engie..... why arent you working with some rocket or somthing. thats some really detailed info. when we start with the VDI I may have to pick your brain some


lol...because I'm still not quite done with all of my schooling just yet!  Besides, "aerospace" engineers build the rockets...."Mechanical" engineers just build and attach the bombs.

There is a very big difference between the theory of this stuff and actually producing the results in the real world.  This is why there is R&D, rather than just putting stuff that is perfect(on paper, lol) into production.  This idea sounds good to me...it works in my head...That doesn't necessarily mean that it's going to "work" in testing, which is why I gave that baseline deviation and second test, so that we can essentially KNOW if it is or isn't working, and to what extent that this process is working...

Anyway, I can definately relate to what Mike said...lol, I spend time being "smart" on here and trying to learn something.  When I go to ride/race, I usually leave my "smart" side at home, and relax and have a good time!!  The beauty of the internet is that it gives you time to think through certain problems and provides you with a resource towards finding their solutions.  I'm the kind of guy that likes to think about stuff for a little while before I give the answer, and naturally this is almost impossible in daily conversation.  LOL, and besides...the fewer people that realize I know what I'm talking about at these rides, the fewer questions I have to answer, and the more time I have to !

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Post #: 39
RE: wideband commander - 9/15/2008 4:26:03 PM   
JohnCannon


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I think that tuning timing is only good at WOT. It is not needed at any other TPs. This way you could tune on a dyno at WOT for a base line timing curve that has peak HP then go to a drag strip (somewhere that you can get max traction plus have speed/timing numbers) to adjust off of. Example would be pull 5 degrees off of the dyno and at the track add 1 or 2 degrees until the track times level off or come down.

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Post #: 40
RE: wideband commander - 9/15/2008 4:45:31 PM   
engie


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quote:

ORIGINAL: JohnCannon

I have a monkey wrench. How are you going to keep the motor at a constant RPM at a constant TP. The timing curves are based on RPMs in TPs. The only way your methood would work would be at peak RPM in each TP that you test. Then when you get into the higher RPMs in each TP the load decreases on the motor due to the gearing change in the CVT transmissions.

I wish I sounded as smart as he.


Once the primary "shifts out" to the rpm/throttle position that you are truly at, it becomes a constant hence why speed is maintained.  The "load" can be established by also logging the MAP along with the RPM and TPS during this cycle.  I've found it interesting that VDI sets up their table as MAP vs RPM, while Dynojet sets theirs up as TPS vs RPM.  In either case, you really need to monitor the third scenario as well, otherwise you will be guessing at "true load" hence why it is possible to maintain rpm and speed, while varying throttle position say, going up a hill...  The only way you can bypass the necessity of logging all 3 is if you have calibrated the particular ATV to the particular setup your using to create the load, thus you are working with "known load percentages."

Theoretically, the hardest part of this is maintaining the constant load and knowing the % load that you are at.  If you are getting really serious and technical with this process, you have to eventually run a crankshaft dyno, or at least produce the "controlled loads" onto the crank with the primary clutch removed.  This method will greatly reduce the number of possible variables within the equation.  However, this opens a whole 'nother can of worms when it comes to calibration each time you try it...

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Post #: 41
RE: wideband commander - 9/15/2008 5:57:07 PM   
JohnCannon


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Im having a little trouble following you on that one.. Once the primary has "shifted out" you are basically about 200ft down a track and changing the timing really does not matter. I would think the timing adjustment would be more important at lower RPMs. Also load is going to vary with clutch setup. I think tuning in timing is extremly difficult with the tools we have available.

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Post #: 42
RE: wideband commander - 9/15/2008 9:58:32 PM   
mrrpm

 

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Have ya'll figured out how to adjust timing on the 800 can ams with the stock computer, or just talking about motors in general?

On the issue of timing being optimized when cyl head temps are the coolest, the only way to tell that is to hookup a dyno to the crank, as the engine rpms swing around faster than a thermocouple's temp can stabilize. This is done with an engine dyno, like is used on sleds. I have an engine dyno where the motor gets mounted to the dyno, ran, and adjusted on there. This allows you to do exactly what ya'll are talking about, and I think those sled dynos are just like my engine dyno, except the engine is left in the bike, clutch is removed, and the water brake is installed in the place of the clutch.

The way a engine dyno works, the motor held at wot, then a load is introduced to hold the motor at any rpm you want, or do a sweep, across a selected rpm range. On a car motor, I have found that a motor can run a little more timing at the track, than it can on the dyno, and run faster. IMO the reason is, the motor is loaded completely on the dyno, and allowed to accelerate at a controllled rate, whereas, in a car, the motor will accelerate faster in first gear, than it does in high, allowing the tuner to "get away" with more timing when it is accelerating faster (low gear), and less when accelerating slower (high gear)...............NOW in a cvt, we have the same basic load, at wot, throughout a run, whether it be at the first of a run, or the end, with the engine holding a constant, or nearly so, rpm. So IMO we need relatively minute timing changes at different rpm points, because the motor is seeing the same load, all the time, with no engine acceleratng speed changes.......NOW, for part throttle operation, since we aren't under hardly any load, the timing isn't really important from a power production standpoint, but from a throttle response standpoint, it makes a good bit of difference, however not a whole lot, on a na motor.

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RE: wideband commander - 9/15/2008 10:12:33 PM   
JohnCannon


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Could the sled motor dyno be modified to fit your 800?

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RE: wideband commander - 9/15/2008 11:22:19 PM   
mrrpm

 

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Well, the 800 Rotax came on a sled first, so if they can attach the dyno to the sled motor, then it should fit the same motor in an atv. Go here to see a pic of this being done:

http://www.aaenperformance.com/Power800_CanAm.asp

Go here to read about these guys dyno that's pictured in the link above:

http://www.land-and-sea.com/snowmobile-dyno/snowmobile-dyno.htm

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RE: wideband commander - 9/15/2008 11:52:05 PM   
bentley_owner


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I live like 1 hr. from aaen and I might go there and have my 800 crank dynoed.

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RE: wideband commander - 9/16/2008 1:24:03 PM   
engie


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John, what I'm talking about doing is essentially "mimicing" acceleration at a given point in time, hence why the differential equation is used here.  The derivative of acceleration gives velocity...The derivative of velocity gives position...Integrals/derivatives essentially take random data and turn them into something useful...Or take a rounded, choppy, random curve and determine it's equivalent, thus making it flat(and then easy to work with).  If you have the ability to provide load, you can literally mimic acceleration at an instant, while holding a constant velocity.  Essentially, all acceleration is, is velocity at a given point in time.  This is why velocity is measured in ft/sec and acceleration is in ft/sec^2. 

Basically, all accelerations can be considered velocities as long as you know the exact time at which the acceleration happens.  Anotherwords, you log the known factors at that instant(time, MAP, TPS, RPM, SPEED) on the track.  You then reproduce all those factors to match your log at given time instances by artificially providing load(preferrably sitting still on a roller with some sort of brake).  By doing this, you have mimiced the exact instant you were seeing on the track, just doing so at a constant speed.  The general scenarios that the quad is seeing are the same.  The TPS is the same, the RPM same, MAP same, Speed same, etc.  Thus, the belt will ride in the same location, since essentially your "artificially producing" the exact scenario that the bike had just seen on the track. 

This then allows the head temp to be logged...and plugged into excel and thus established as stated earlier.  You can then play with different timing at that given instant and see if the heads get hotter or cooler using this same method.  Eventually, you will come up with a particular advance that runs cooler than the rest. 

You then repeat this process for several different instances, I'd probably do at least 10, in your "acceleration log."  You bring up a very good point about where the timing "really matters."  Running and logging at the track before doing this will allow you to establish the points you want to optimize, and thus focus on in this "experiment". 

Does the Wideband Commander have an accelerometer feature??  If it does, the optimized timing "curve" should look somewhat similar to the acceleration curve.  Essentially, using the chart/excel, advance should still be linear.  The problem with doing it this way is that you aren't necessarily working in a "straight line" like I was earlier, thus actually checking the experiment for deviations, inaccuracies, etc becomes quite a bit more tricky, and also quite a bit tougher to quantify. 

Mrrpm, that is some good info on crank dynos!  I realize that the thermocouples don't have the ability to log quickly enough under acceleration principles, which is why I broke the acceleration down to constant speeds.  Sorry if I wasn't clear with that earlier.  I think the logged temps might still fluctuate somewhat, which is the reason for putting it in excel and taking the integral(using an "equivalency" line to determine the "average" head temp for that given advance). 

I hope any of that makes sense...

< Message edited by engie -- 9/16/2008 1:53:22 PM >


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Post #: 47
RE: wideband commander - 9/16/2008 2:16:15 PM   
JohnCannon


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OK now MY head hurts..

How would you get all that data at the track? The time slips would only give you 60ft, 220ft(?), and 1/8 mile. Anything beyond that would be mainly not needed because you would be up around 70mph.

I think we are looking at this as a major problem and throwing alot of technical factors in it that does not need to be. There has to be a simple way to do this. I wish there was a way to install some sort of knock sensor but Im sure it would pick up on the exhaust but I know you can detune the sensor to not be so sinsitive.

RPM. How are you guys tuning the timing on turbo motors?

Also where would the thermocouples mount to or install at?

I am still not quite following you on your process. I think I am slowly figuring your theory out.
TP=Gathered from the wideband data log
RPM=Gathered from the wideband data log
Time=Gathered from the wideband data log
MAP=I think this would be the same way you would get boost levels (What is you thoughts on this RPM)
Speed=You would need an accelerometer (not included with a wideband)
Temp=using a thermocouple

The temp is going to be the hardest to get because it is not like a digital signal (off/on) it is more a slow change that takes time. Also you have to factor in all the other varibles like the temp of the motor before and during the run.

If you had a load adjusting dyno, couldnt you just make a run logging RPM, TP and HP and adjust from that? I think that the power commanders that have timing controls are on a RPM to TP axes. If the VDI uses MAP then how would you record that? Also if it uses the MAP then is that the only factors that it looks at? Does it look at TP? 



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Post #: 48
RE: wideband commander - 9/16/2008 3:16:54 PM   
engie


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quote:

ORIGINAL: JohnCannon

OK now MY head hurts..

How would you get all that data at the track? The time slips would only give you 60ft, 220ft(?), and 1/8 mile. Anything beyond that would be mainly not needed because you would be up around 70mph.


This is where the accelerometer feature of my lma3 comes in.  I'm sure that dynojet offers something as an "add-on" that provides you with the feature.  You just really need to log the speed...and that can be done by using "programming" one of the expansion ports on the LMA3 to the specs of the AC current/Voltage sent to the pod by the speed sensor.  Easy(on the lma3, and likely the wideband commander or one of it's additional components), albeit somewhat inaccurate(we all know the discrepancies in atv speedometer operation). 

quote:

ORIGINAL: JohnCannon

I think we are looking at this as a major problem and throwing alot of technical factors in it that does not need to be. There has to be a simple way to do this. I wish there was a way to install some sort of knock sensor but Im sure it would pick up on the exhaust but I know you can detune the sensor to not be so sinsitive.


Unfortunately there is no "simple" way to optimize timing.  It's unfortunate, but it is what it is!  A knock sensor would be ideal...especially one that would relate back to the ECU in a "closed loop" operation...

Talk to MartyMoe on this topic.  I might email him and see if we can get him over here for his input on this.  He's taken a PC3 and a Wideband Commander, written the software in between, and made his RZR function in closed loop fueling where the PC3 automatically adjusts to whatever the Wideband is reading.  He was going to do the same thing with the timing, I believe, last time I talked to him at Texas Mudfest.  Either way, he is THE guy to discuss this stuff with...

quote:

ORIGINAL: JohnCannon

Also where would the thermocouples mount to or install at?


On the spark plugs...Essentially all a thermocouple is is a very "fast and accurate" thermometer...

quote:

ORIGINAL: JohnCannon

I am still not quite following you on your process. I think I am slowly figuring your theory out.
TP=Gathered from the wideband data log
RPM=Gathered from the wideband data log
Time=Gathered from the wideband data log
MAP=I think this would be the same way you would get boost levels (What is you thoughts on this RPM)
Speed=You would need an accelerometer (not included with a wideband)
Temp=using a thermocouple

The temp is going to be the hardest to get because it is not like a digital signal (off/on) it is more a slow change that takes time. Also you have to factor in all the other varibles like the temp of the motor before and during the run.

If you had a load adjusting dyno, couldnt you just make a run logging RPM, TP and HP and adjust from that? I think that the power commanders that have timing controls are on a RPM to TP axes. If the VDI uses MAP then how would you record that? Also if it uses the MAP then is that the only factors that it looks at? Does it look at TP? 



Yes, MAP is the same thing as measuring boost...Instead of BAR, you measure it in KPA(kilopascals).  The quad (naturally aspirated) basically always sees between 45kpa and 100kpa intake pressure...

The speed thing...either data log it on an accelerometer or use the stock speed sensor on the quad...

Yep, the temp is going to be the most difficult to log.  You'll want to get these readings when the quad is HOT in the time right before the fan kicks on.  More heat = more combustability of fuel, so it would be possible to optimize for a cool motor and be pinging on a hot motor.  When reading the logs, it should be clear at the approximate time that the fan kicked on, etc, by a drop in head temp.  In letting it heat up to cut the fan on 3-4 times, you should have plenty of data.  I'd plug that data into excel as temp vs time.  I'd "overlay" the times, meaning start time at the instant that the head starts to heat up until the instant it starts to cool down.  Do this for the 3-4 times the process was completed, so that you actually have 3 to 4 values for every time, t.  This will show you the degree of "variance" within each of the heating cycles.  They should be VERY close(within 2-3% at every instant).  I'd then "plot" and "draw equivalent line".  This will give you your average temperature line for each of the 4 values.  You can then combine all the instances into a single "averaged" line, and the maximum temperature will be established at the highest point on that line(likely right before to a few seconds after the fan kicks on). 

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Post #: 49
RE: wideband commander - 9/16/2008 3:20:02 PM   
mrrpm

 

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We just time them to where they make the most power at the rpm they are being raced at. All the rest doesn't matter, just get it close. These are race engines.

Are ya'll just talkin' part throttle or wot tuning? And If I follow correctly, you're talking other motors other than the rotax 800, which has no timing adjustment, with the stock ecu.

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Post #: 50
RE: wideband commander - 9/16/2008 4:14:15 PM   
JohnCannon


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Yea.. I am talking about tuning timing in general. Tuning carburators will bring in a different set of walls to plow through.


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Post #: 51
RE: wideband commander - 9/16/2008 11:07:17 PM   
bruterecoveryman


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quote:

ORIGINAL: engie

Talk to MartyMoe on this topic.  I might email him and see if we can get him over here for his input on this.  He's taken a PC3 and a Wideband Commander, written the software in between, and made his RZR function in closed loop fueling where the PC3 automatically adjusts to whatever the Wideband is reading.  He was going to do the same thing with the timing, I believe, last time I talked to him at Texas Mudfest.  Either way, he is THE guy to discuss this stuff with...






I am glad to hear that some one has done this. I was trying to figure out how/ if it could be done. Wonder why dynojet hasnt linked the two and sold them as a unit yet?  

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Post #: 52
RE: wideband commander - 9/16/2008 11:54:47 PM   
4man0822


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quote:

ORIGINAL: bruterecoveryman

I am glad to hear that some one has done this. I was trying to figure out how/ if it could be done. Wonder why dynojet hasnt linked the two and sold them as a unit yet?  

      Hey dude give ole Louis a call, put a bug in his ear!!   That dog may hunt, huh!?!?                        Brandon

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Post #: 53
RE: wideband commander - 9/17/2008 10:47:10 AM   
engie


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quote:

ORIGINAL: bruterecoveryman

I am glad to hear that some one has done this. I was trying to figure out how/ if it could be done. Wonder why dynojet hasnt linked the two and sold them as a unit yet?  


Yeah, that's a pretty good question really.  If an individual can do it in their freetime, why can't dynojet just sell the additional software as an "add-on"?  Marty is an extremely proficient software/electronic engineer.  I was honestly struggling to keep up with his terminology and knowledge...and that is generally not a problem for me!  Either way, his rzr was mindboggling.  I think his webpage is www.extremerzr.com, or something like that... Pop in and check it out.  There is a ton of good info on there...

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Post #: 54
RE: wideband commander - 9/17/2008 8:56:05 PM   
JLUKE

 

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I was considering purchasing a wideband comander & a PC III or Dobeck (think the Dobeck would be easier)... I'm somewhat mechanical.  The closest dyno to me just moved 3 hrs away.  Now I read all this and my head is spinning!!!!  Now I don't know what to do.  I thought i could tune to a specfic A\F ratio.  Can I tune for just this or do I need to make the 3 hour one way trip?

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