Help 4wd problem...

2008 High Lifter Edition Polaris Sportsman 800HO

Help 4wd problem...

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Help 4wd problem... - 7/25/2008 1:12:12 PM

shaggygrizz

Posts: 2
Joined: 7/23/2008
Status: offline

06 grizz 660. After locking 4wd and/or Diff lock it doesn't unlock. This happens everytime its locked in now. It first started only with the diff lock, and 4wd would unlock. Now it stays in all the time. I have to take the 4wd motor out to unlock. I checked the motor while it was out and it seems to be working fine. While its still on the bike , I can hear it working but it doesnt unlock it. Any suggestions on what could be causing this. Thanks.

Post #: 1

RE: Help 4wd problem... - 7/25/2008 3:32:06 PM

1meanforeman450

Posts: 963
Joined: 4/10/2006
From: Vicksburg MS
Status: offline

mine does it sometimes also, i usually drive mine a few feet and it unlocks everytime...

_____________________________

2002 grizzly 660
05 blue plastics, 29.5 outlaws on machined/black ss112's, HMF, dynatek cdi, 686 big bore, web cam, aluminum skids and boot guards, clutch kit, rad. on rack

2007 monkey edition can am 800
monkey axles, 29.5x12 laws on wide type 7's, HMF, HMF optimizer, warn 2.5RT, snorkeled, EPI clutch kit

LOOKING TO TRADE 2 29.5X10 LAWS FR 2 29.5X12 LAWS!! NEAR VICKSBURG MS!!

(in reply to shaggygrizz)

Post #: 2

RE: Help 4wd problem... - 7/25/2008 4:00:22 PM

shaggygrizz

Posts: 2
Joined: 7/23/2008
Status: offline

Its done this a few times no matter how long i run it or back up it want come out 4wd.Ive had to take the motor out for it to unlock.With the 4wd motor out I can push the 4wd or Diff lock button and motor seems to be workin fine. When i put the motor back it will lock in 4wd or difflock but not come out.

(in reply to 1meanforeman450)

Post #: 3

RE: Help 4wd problem... - 7/25/2008 5:00:37 PM

kidsoncoffee

Posts: 1305
Joined: 1/2/2008
From: Milton FL
Status: offline

Check the pin that the locker gear slides on. If it has any burrs on it replace it. Have you tried to turn the handlebars back and forth a few times while inching forward to make it unlock? Just an idea. Make sure the teeth on the motor aren't too worn in one direction either.

_____________________________

2008 Big Bear 400 4x4
Extreme Products 2" Lift
Custom 2" Snorkel
27" MudZillas
1.5" Spacers All The Way Around
DynoJet Jet Kit
55W Halogen on the Back
More to come......

1999 Yamaha Kodiak 400 4x4
2" Home made bracket lift
1.5" Snorkel
DynoJet Kit
27" Swamplites on 14" ITPs

Riding Pics at http://www.flickr.com/photos/17656867@N03/
http://www.myspace.com/joshislazy

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Post #: 4