Have Problems With My 06 Sp. 800's front diff. need a little help


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Have Problems With My 06 Sp. 800's front diff. need a little help

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All Forums >> [OEM Discussions] >> Polaris >> Have Problems With My 06 Sp. 800's front diff. need a little help

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Have Problems With My 06 Sp. 800's front diff. need a l... - 8/24/2008 12:45:41 AM

cclements716

Posts: 217
Joined: 7/7/2007
From: New Orleans, La
Status: offline

I have been haveing problems with the front diff. since i bought the bike and now they have just gotten worse. Since i bought it i have been haveing to drive all the time in 4x4 because anything i would hit the gas hard the 4wd will engage. Now when ever either front tire has any pressure on it, it make a loud popping sound. Any Suggestions? Do i need a whole new front diff. or just break it down and replace some gears? Thanks for any help. It is greatly apperciated.

_____________________________

!FOR SALE!
06 Polaris Sportsman 800
27x12x14 Mud lites
14" Black ITP SS108's
K&N Air Filter
2500lb Winch

Post #: 1

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 3:52:34 AM

POPO800EFI

Posts: 1224
Joined: 8/10/2008
From: Plano Texas
Status: offline

Sounds like a pickle lol......I have seen something similar to this in another post recently.......

_____________________________

2007 Polaris 800EFI
29.5 Outlaws 10 Front 12 Rear
Vision Buckshot Deepdish 12X8 Rims
3 Inch Puck Lift Front
EPI 140# Rear Springs
1 Inch Rear Spacers
AAEN Mega Power Pipe
K&N
Rear Rack Extender
Rear Rack Plate From Triangle ATV
Rear Seat From Triangle ATV
Ammo Cans
Igloo Cooler

2004 Yamaha Big Bear 400 4X4 SOLD!!!
504 miles
2 inch lift
26" ITP 589's 9 in front 12 in rear
dynojet kit
K&N
HMF utility
high lifter extreme clutch kit
fully snorkele

(in reply to cclements716)

Post #: 2

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 8:02:10 AM

Camo500EFI

Posts: 1677
Joined: 10/26/2006
From: Fox Lake, IL
Status: offline

Have you changed your front diff fluid lately? If not start their and let us know what if anything drains out. The popping sound is either a bad CV up front or your cage in the front diff is toast.

_____________________________

2006 Camo Sportsman 500EFI
2500# Warn Winch
K&N Air Filter
Lights That Go Blinky Blinky
Heel Clicker
27" ITP 589 M/S
12" ITP Black C Series Type 7 LTD's
And Lots of Other Goodies Just Ask
Pictures
http://community.webshots.com/user/Camo500EFI

(in reply to POPO800EFI)

Post #: 3

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 10:09:08 AM

Lokimack

Posts: 723
Joined: 3/3/2007
Status: offline

Camo is on the right track. See how your fluid looks when you drain it. If it is clean the you will need to crack the front housing. If the fluid is contaminated then you can try flushing it with new fluid a couple of times and then refill with 5oz of Polaris Demand Drive Fluid and see how it does. Wiggle your axleshafts and see if one has an excessive amount of play to determine if the popping is coming from a CV joint. If both axles seem good then it more than likely is a broken cage. Replace the cage with John deer P/N MIA 10667. You can rebuild the diff for about $110 if you want to. The input/pinion bearing is actually cheaper through Polaris by about $30 if you don't mind ordering from two different places. Let us know what you find.

_____________________________

Loki
'05 Arctic Cat H1
Snorkeled
Jetted, Drilled & Clipped
27" Mud Machine Bi/Tri Magnums

(in reply to Camo500EFI)

Post #: 4

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 12:08:24 PM

cclements716

Posts: 217
Joined: 7/7/2007
From: New Orleans, La
Status: offline

I checked the axels and they seam to be fine. I chained the bike to the tractor and put it in low and only one of the front tires is pulling the other is just popping. From what i am hearing and what i have seen it seams to be internal. Thanks for yalls input so far. keep it coming please

_____________________________

!FOR SALE!
06 Polaris Sportsman 800
27x12x14 Mud lites
14" Black ITP SS108's
K&N Air Filter
2500lb Winch

(in reply to Lokimack)

Post #: 5

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 12:17:21 PM

cclements716

Posts: 217
Joined: 7/7/2007
From: New Orleans, La
Status: offline

where do yalls get these parts from? Thanks

_____________________________

!FOR SALE!
06 Polaris Sportsman 800
27x12x14 Mud lites
14" Black ITP SS108's
K&N Air Filter
2500lb Winch

(in reply to cclements716)

Post #: 6

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 12:44:43 PM

Camo500EFI

Posts: 1677
Joined: 10/26/2006
From: Fox Lake, IL
Status: offline

A John Deer service facility for the John Deer parts. I just went back to my Polaris dealer for parts. You need to drain the diff and tell us what comes out. I'm thinking your gonna see some little bits of pieces of black plastic like material. That would be your cage.

_____________________________

2006 Camo Sportsman 500EFI
2500# Warn Winch
K&N Air Filter
Lights That Go Blinky Blinky
Heel Clicker
27" ITP 589 M/S
12" ITP Black C Series Type 7 LTD's
And Lots of Other Goodies Just Ask
Pictures
http://community.webshots.com/user/Camo500EFI

(in reply to cclements716)

Post #: 7

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 1:05:12 PM

800sporty

Posts: 186
Joined: 1/29/2008
From: Indiana
Status: offline

You can buy all the parts cheaper at the john deer dealer than you can polaris. If you look in the top of this forum you will see a place that says john deer front diff parts. I would be ready to pull the front diff out so you will be able to see exactly what is going on.

(in reply to Camo500EFI)

Post #: 8

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 1:36:32 PM

vanillagorilla

Posts: 2585
Joined: 4/16/2005
From: SOUTH,GA
Status: offline

exactly i rebuilt my front diff about 2months ago for $108. that was roller,cage, armature plate and all seals. it isn't hard at all. just take your time when u tear it down and watch where everything goes and clean it thoroughly. like they said read the stickys at the top of the page and u should find everything u need to know.

_____________________________

GO DEEP OR GO HOME
500 RANGER "HITECH REDNECK EDITION"
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http://creekbottomtrailrides.com/
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(in reply to 800sporty)

Post #: 9

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 4:19:56 PM

cclements716

Posts: 217
Joined: 7/7/2007
From: New Orleans, La
Status: offline

Allright. Well i am going to try and get it outa there. Thanks for yalls input

_____________________________

!FOR SALE!
06 Polaris Sportsman 800
27x12x14 Mud lites
14" Black ITP SS108's
K&N Air Filter
2500lb Winch

(in reply to vanillagorilla)

Post #: 10

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/24/2008 11:00:14 PM

Lokimack

Posts: 723
Joined: 3/3/2007
Status: offline

For Polaris parts: www.babbittsonline.com

For JD parts head to nearest JD gator dealer

_____________________________

Loki
'05 Arctic Cat H1
Snorkeled
Jetted, Drilled & Clipped
27" Mud Machine Bi/Tri Magnums

(in reply to cclements716)

Post #: 11

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/25/2008 1:48:38 AM

POPO800EFI

Posts: 1224
Joined: 8/10/2008
From: Plano Texas
Status: offline

so when did JD start selling parts for POPO's I never even knew

_____________________________

2007 Polaris 800EFI
29.5 Outlaws 10 Front 12 Rear
Vision Buckshot Deepdish 12X8 Rims
3 Inch Puck Lift Front
EPI 140# Rear Springs
1 Inch Rear Spacers
AAEN Mega Power Pipe
K&N
Rear Rack Extender
Rear Rack Plate From Triangle ATV
Rear Seat From Triangle ATV
Ammo Cans
Igloo Cooler

2004 Yamaha Big Bear 400 4X4 SOLD!!!
504 miles
2 inch lift
26" ITP 589's 9 in front 12 in rear
dynojet kit
K&N
HMF utility
high lifter extreme clutch kit
fully snorkele

(in reply to Lokimack)

Post #: 12

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/25/2008 7:23:58 AM

Camo500EFI

Posts: 1677
Joined: 10/26/2006
From: Fox Lake, IL
Status: offline

quote:

ORIGINAL: POPO800EFI

so when did JD start selling parts for POPO's I never even knew

Their not selling them for POPO they are selling hillard brand parts that are used for John Deer applications but are the same or similar parts used by polaris.

_____________________________

2006 Camo Sportsman 500EFI
2500# Warn Winch
K&N Air Filter
Lights That Go Blinky Blinky
Heel Clicker
27" ITP 589 M/S
12" ITP Black C Series Type 7 LTD's
And Lots of Other Goodies Just Ask
Pictures
http://community.webshots.com/user/Camo500EFI

(in reply to POPO800EFI)

Post #: 13

RE: Have Problems With My 06 Sp. 800's front diff. need... - 8/25/2008 5:04:43 PM

POPO800EFI

Posts: 1224
Joined: 8/10/2008
From: Plano Texas
Status: offline

Oh ok I see

_____________________________

2007 Polaris 800EFI
29.5 Outlaws 10 Front 12 Rear
Vision Buckshot Deepdish 12X8 Rims
3 Inch Puck Lift Front
EPI 140# Rear Springs
1 Inch Rear Spacers
AAEN Mega Power Pipe
K&N
Rear Rack Extender
Rear Rack Plate From Triangle ATV
Rear Seat From Triangle ATV
Ammo Cans
Igloo Cooler

2004 Yamaha Big Bear 400 4X4 SOLD!!!
504 miles
2 inch lift
26" ITP 589's 9 in front 12 in rear
dynojet kit
K&N
HMF utility
high lifter extreme clutch kit
fully snorkele

(in reply to Camo500EFI)

Post #: 14