2004 1/5 stalling NEED HELP

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2004 1/5 stalling NEED HELP

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2004 1/5 stalling NEED HELP - 8/30/2008 10:43:12 AM

Never Stuck

Posts: 52
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I want to know if anyone else has had this problem on there sportsman. I had just replaced a ecm on a 04 1/2 sportsman 500 because it had a battery draw & it also flashed the hot light on the pod all the time but the fan worked fine. After I changed it, it started to stall out at any time, seemed to be worse when hot. It would allways restart but sometimes it took a while. It could stall out so many times that you couldnt ride it 20 feet without it stalling at least once. I did some testing & found that when it stalls it looses spark. Did more testing & found when it did die there was no pulse from the CDI to the coil, so its not the coil! Did more testing & found powers & grounds are good to the CDI. I measured the resistance of the pick up at the CDI conector & it was allways at 222ohms & I tryed testing as soon as it stalled & it was allways 222 but as soon as I pluged it in it would start so I dont know for sure its the CDI. I allso tested the throttle switch & its open all the time, wires are ok I dont think this could cause the stalling. Any suggestins?

< Message edited by Never Stuck -- 8/30/2008 10:46:02 AM >

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RE: 2004 1/5 stalling NEED HELP - 8/30/2008 10:44:20 AM

Never Stuck

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I should add I have a CDI coming, but for $330 I would like to be sure befor I plug it in!!!!!

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RE: 2004 1/5 stalling NEED HELP - 9/1/2008 11:44:08 AM

Never Stuck

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Somebody must have a suggestion?

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 5:15:29 PM

aczr2k

Posts: 35
Joined: 2/13/2001
From: Sauk Rapids,MN USA
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Check the routing of the spark plug wire, there was an issue, some were improperly routed between the gas tank and the frame, shorting out the wire.

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 7:12:09 PM

libertypolaris

Posts: 51
Joined: 8/8/2008
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the pick up or trigger coil on the stator is suppose to measure 97ohms +/- 20%. you should try replacing the trigger coil. they sell it by itself.

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 7:19:16 PM

Never Stuck

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Thats what I was trying to find out. Can you get a oem trigger coil by itself, or only aftermarket?

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 7:40:55 PM

libertypolaris

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polaris sells them by themselves here is the part number 3089254

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 7:51:09 PM

Never Stuck

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Thanks Ill check into it. Do you know how much of hand?

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RE: 2004 1/5 stalling NEED HELP - 9/2/2008 7:56:27 PM

libertypolaris

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I think they are less than 50 bucks, but honestly i don't remember

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RE: 2004 1/5 stalling NEED HELP - 9/17/2008 9:00:04 AM

Never Stuck

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Is that part number good for 04 1/2 & newer 500's? I want to be sure it will fit because they are bacordered till nov!!! I know this parts from a 05 will work as well. Thanks libertypolaris this is very helpfull!

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RE: 2004 1/5 stalling NEED HELP - 9/17/2008 8:47:00 PM

libertypolaris

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as far as i know it is the same part on all carbed 500s

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RE: 2004 1/5 stalling NEED HELP - 9/17/2008 8:54:04 PM

Never Stuck

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Thanks I just wanted to be sure!

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RE: 2004 1/5 stalling NEED HELP - 9/18/2008 10:53:42 PM

younger

Posts: 9
Joined: 8/5/2008
Status: offline

i had a very similar prob with my 03 600 it ended up being a shorted out coil in the stator replaced the stator no probs since let me know wht it was or is

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